泥石流排导槽混凝土材料磨蚀特性研究

    A STUDY ON THE ABRASION OF CONCRETES FOR DEBRIS-FLOW DRAINAGE CHANNEL

    • 摘要: 我国泥石流灾害频发多发,危害十分严重。排导槽在防治泥石流的实践中扮演了至关重要的作用,但也出现了很多冲磨破坏的情况,极大地影响排导槽安全功能及运行寿命。排导槽的冲刷磨蚀问题是泥石流减灾亟需解决的关键技术难题之一。针对排导槽工程中混凝土过流表面的冲磨破坏现象,本文通过向混凝土中复掺不同材料(纳米二氧化硅、微硅粉、聚丙烯纤维和引气剂)和涂抹聚脲保护层两种途径,提高混凝土的抗冲耐磨性能。为此,采取水下钢球法的磨蚀实验方法,研究两种混凝土试件的抗冲磨强度、磨损率、磨损系数和平均磨蚀深度等参数指标,综合比较其抗冲耐磨性能。结果表明,两者都能提高混凝土的抗冲耐磨性,聚脲的抗冲磨强度比复掺材料混凝土提高了约5~18倍,磨损率和磨损系数均降低约78% ~98%,平均磨蚀深度减小了一个数量级,并且弹性聚脲抗冲磨性能远大于刚性聚脲。分析其抗冲磨机制,认为复掺材料主要通过增加集料与水泥石的接触面积、改善混凝土内微结构、增强黏结性等来增强抗冲耐磨性能。聚脲材料则依靠自身大量氢键的断裂-新生循环、强活动性链段的松弛型变、以及自由基团氧化反应的胶黏层显著提高耐磨性。因此,建议在泥石流排导槽磨损修复加固措施中,优先考虑涂抹聚脲保护层来延长排导槽的使用寿命。

       

      Abstract: Debris-flow disasters are frequent and serious in China. Drainage channels play a key role in the prevention of debris flows; however, there are still many damaged channels under the impact and abrasion of debris flows. The impact and abrasion seriously affect the safe operation of drainage channels. Therefore, the impact and abrasion of drainage channels is one of the crucial technicalities in debris flow mitigation. To improve the impact and wear resistance of concrete, two measures were adopted:(1)compounding different materials(nano silicon dioxide, micro silicon powder, polypropylene fiber, and air-entraining agent) and (2)coating a polyurea protective layer on the concrete. To this end, the abrasion experiments using the underwater steel ball method were used to study parameters such as impact and abrasion strength, abrasion rate, abrasion coefficient, and average abrasion depth of the two kinds of concrete specimens, and to make a comprehensive comparison of their impact and abrasion resistance performance. The results show that both measures can improve the impact and abrasion resistance of concrete. The impact and abrasion strength of polyurea is about 5-18 times higher than that of the composite concrete, the abrasion rate and abrasion coefficient are both reduced by about 78% ~98%, the average abrasion depth is reduced by one order of magnitude, and the impact and abrasion resistance of elastic polyurea is much greater than that of rigid polyurea. It is considered that the compound mixing material mainly enhances the impact and abrasion resistance by increasing the contact area between aggregate and cement stone, improving the microstructure within the concrete, and enhancing the adhesion. The polyurea material, on the other hand, relies on its own large number of hydrogen bond breakage-neonatal cycles, the relaxation deformation of highly active chain segments, and the adhesive layer of free radical oxidation reactions to significantly improve the abrasion resistance. Therefore, it is recommended to give priority to the application of a polyurea protective layer to prolong the life of debris-flow drainage channels.

       

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